J.Hilburn Newsroom

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  • Understanding Factory Production Tolerances

    Production Tolerances are set by a manufacturer in order to determine whether a product meets a specified quality standard. Tolerances are decided upon by manufacturers based on multiple factors. A quick google search on Production Tolerances explains the type of things that are considered when a factory decides upon their tolerance standards:

    “Production tolerances are typically a function of a number of variables, including the type of dimension (mass, length, position, etc.), the magnitude of the dimension, the material used, the manufacturing process, and the equipment used in that process (as well as the skill and expertise of the provider of the process).”

    Manufacturers use these variables to develop reasonable tolerance ranges for each point of measure in which they must check in the Quality Control (QC) Process. For example, let’s say that our tolerance that our manufacturers use for custom woven dress shirt cuff size is 1/8”. This means that a cuff can be produced up to 1/8” larger or smaller than the ordered cuff size and fall within an acceptable range and meets our Quality Control (QC) standards. The shirt has then passes inspection and is ready for the next step in the manufacturing process.

    Should tolerances be considered for custom products?

    Every manufactured product in the world requires a set of tolerances. Good manufacturers strive to provide consistent high-quality garments by producing within reasonable tolerances. Great manufacturers are always working to innovate their processes to raise the industry bar for QC standards, including tolerance ranges. At J.Hilburn, we seek to strive for high quality control standards and workmanship from our carefully selected garment manufacturers.

    For more information about our factory production tolerances, please reach out to the Fit Advice team.

  • The Daily Check-In – What to Wear Wednesday

    The Daily Check-In every Wednesday will have a product focus. The segment will be What to Wear Wednesday! Director of Merchandising, Dave Gates, will join us to share tips and his favorites for the week.  

  • Did You Know? Product Design Series

    Stylist, we’re diving deep into the mind of Brian Lerias, Director of Technical Design, as he shares everything you need to know on J.Hilburn garments with his new series, Did You Know? 

    “I’m excited about this series! I believe it will provide helpful insight into garment construction. Whether you’re a seasoned Stylist, or new to the Custom Clothing business, there is something for everyone to learn.”

    Brian Lerias

    Did You Know? Series Details:

    Keep up with the latest Did You Know? Monthly in the Newsroom. Series will also be sent via email, text, and Stylist Central.  

    DID YOU KNOW our suiting jacket chest pieces contain real horsehair? The darker fibers seen here are horsehair blended with cotton.

    Horsehair is coarse, resilient, and resistant to creasing. It can also mold itself to any shape it is pressed against. Horsehair is ideal for tailored clothing since it helps the suit mold itself to your Clients shape. The more your Client wears his J Hilburn suits, the more personal the fit becomes! 

    Throughout history, horsehair has been used in everything from textiles, instruments for royalty, fishing nets, and ropes for laborers. It takes approximately 200 strands of horsehair to make a high-quality violin bow, and anywhere between 200-300 strands in making a chest piece.

    Please note: Horses are not harmed in the process, the best hair is from the tail, which is collected after the horse has been groomed. Now, that’s a tale worth telling!

    Did You Know…Clicking the green “info” button in TAPE Assistant allows Stylists to access helpful fit illustrations? Need a visual aid to see the difference between a Modern, Standard, or Relaxed fit? Click the green info button!

    Easy to access; In Order Entry, click on Launch TAPE Assistant, and just click the info button as the example above shows! Stay tuned, we are working on adding additional functionality here, providing more helpful info when you need it most, during order entry!

    Did You Know our dress shirt and polo collars have been improved with a lead edge bone insert?
    This thin, rigid material edge is sewn inside the collar, and prevents the collar edges from curling! The clear insert is invisible to the eye, resistant to heat and water, and keeps collars looking sharp and crisp longer!
     
    Please note: This insert is not added to our button-down collars since button-down collars need to remain flexible to button properly.

    Did You Know the interior pocket of our J.Hilburn standard and soft construction suit jackets extend upward to fit a legal-sized envelope without folding it? Our standard and soft construction suit interior pockets are designed to keep important documents looking professional and safe. The interior pocket also includes a button closure.

    Did You Know J.Hilburn Knit Polos have self-fabric collars which prevent curling, unlike traditional polos which have ribbed collars?

    A self-fabric collar means that our collars are cut from the same fabric content and weave as the rest of the Polo Knit, preventing the collar from curling.

    A ribbed collar curls because the Lycra content (Stretched Fibers) and weave is a different material than the polo body it is sewn onto!

    Did you know our swim trunks have drainage holes? Located on the rear pocket, you will find two stitched drainage holes designed to prevent water from resting inside your pocket! 

    You may see other swim trunks in the market make these with metal grommets, but not J.Hilburn. Ours are made with thread! Metal grommets can corrode due to salt water, chlorine, and sun, but thread drainage holes do not!

    Also, thread made drainage holes are softer and more comfortable to wear. Along with our mesh fabric interior brief liner which promotes better drainage and quicker drying time once you’re out of the water! 

    Did you know our swim trunk fabrics are engineered to be anti-fade resistant and quick-drying? The fabric is specially designed and tested against fading during exposure to the harsh effects of salt water, chlorine, and sunlight! In addition, the fabric properties allow for fast drying so that once you’re done swimming, you’re now ready to lounge on your favorite chair!

    Stay In The Know

    Stylist Central Group

    Are you a part of our Stylist Central closed group on Facebook? If not, send us over a request and we’ll get you added so that you can connect with us and your Stylist community.

    Email

    We’ve got you covered! Active Stylist will automatically receive all Did You Know? emails once a month.

    Text

    Need to opt-in to receive company text messages? No problem! Email: stylistcare@jhilburn.com and let our team know you would like to be added to our contact list!

    Feedback Tool

    Do you have questions or want more information on Did You Know? We’d love to hear from you! Send us an email: stylistcare@jhilburn.com

  • How to Tie a Bowtie

     

    Bowties are a unique way to add some personality to your professional wardrobe. Although a bowtie may be daunting at first, with a little practice you’ll have it mastered in no time. Bowties are no longer reserved for formal events. Wear one with your favorite suit and stand apart from the crowd.

    Style Tip:
    Your bowtie shouldn’t look perfect, that’s the beauty of a hand-tied bowtie.

    Please click on the below link to download the document.

    BOWTIE INSTRUCTIONS